Sergafat engineering tools

Engineering Toolbox

Practical calculators for rolling mill engineers, process specialists and steel production teams.

01 / ROLLING

Cold Rolling Force Calculator

Estimate rolling force, torque, mill stretch and pressure distribution with strip tension and work hardening.

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02 / COIL GEOMETRY

Coil Size & Weight Calculator

Calculate coil weight or outside diameter, strip length and turns. Supports steel, copper, aluminum and Zn/AlSi coatings.

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03 / PRODUCTION TIME

Rolling Pass Time Calculator

Estimate pass duration using coil geometry, reduction, threading, adjustment, acceleration, body speed and staged slowdown. Includes a speed-time chart and phase summary.

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04 / MULTI-PASS PLANNING

Multi-Pass Rolling Planner

Find the minimum feasible pass count with force, torque, power, gearbox and tension limits. Favor heavier early reductions and progressively lighter final passes. Version 5.4.

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05 / GAUGE DISTURBANCES

Thickness Disturbance Simulator

Explore how entry gauge, strip tension, friction, material strength and HGC gap disturbances shift rolling force and exit thickness. Working-point curves and sampled disturbance envelope.

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06 / FLATNESS & BUCKLING

4-Hi Roll Stack & Flatness Lab

Explore WR/BUR deflection, crown and campaign wear, DS/NDS bending, HGC tilt, transverse stress and predicted center, edge or quarter buckling. Includes optimization and live strip visualization. v0.5.4.

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